Wheels for Automated Shuttle Systems

TENTE wheels for automated shuttle systems deliver low rolling resistance, precise tracking, high load capacity and long service life for efficient 24/7 operation.

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Wheel 100 mm

Elastech

UFP100x34-Ø8

The Elastech wheel is a precision castor wheel engineered for demanding industrial applications, featuring a polyamide body with a 100 mm diameter and a 34 mm wide elastic tire, non-marking, vulcanised tread that ensures reliable performance across diverse environments. The wheel incorporates a precision ball bearing mounted within a 45 mm hub length, with an 8.3 mm axle hole diameter for secure installation. Designed to support a static load capacity of 320 kg and a dynamic load capacity of 160 kg at speeds up to 4 km/h, this wheel is ideally suited for use in AMR systems, automated shuttle systems, automotive OEM applications, catering carts and meal delivery systems, container construction, fire fighting technology, machine construction, post logistic systems, production and platform trolleys, professional cleaning carts, roll cages, scaffolding, tool cabinets, transport equipment, and work benches, making it a versatile solution for applications requiring robust, non-marking wheel performance.

100 mm

160 kg

100 mm

160 kg

Wheel 60 mm

Novatech

ETP060x20-Ø20 HL12

The Novatech wheel is a precision-engineered castor component manufactured from steel and iron, featuring a PUR casted premium tread with a width of 20 mm. This wheel measures 60 mm in diameter and incorporates a hub length of 12 mm with an axle hole diameter of 20 mm, ensuring compatibility with standard castor assemblies. The wheel is equipped with a precision ball bearing for smooth rotation and reliable performance. It demonstrates a static load capacity of 200 kg and a dynamic load capacity of 100 kg at speeds up to 3 km/h, making it suitable for demanding applications including airport equipment, AMR systems, automated shuttle systems, automotive OEM, ceramic and glass manufacturers, container construction, fire fighting technology, forklift trucks, AGV systems, machine construction, post logistic systems, production and platform trolleys, and transport equipment.

60 mm

100 kg

60 mm

100 kg

Wheel 80 mm

Novatech

ETY080x20-Ø20 HL14

The Novatech wheel is a precision-engineered castor component featuring an 80 mm diameter with a 20 mm wide tread manufactured from PUR casted premium material, designed to deliver superior performance across diverse industrial applications including airport equipment, AMR systems, automated shuttle systems, automotive OEM, ceramic and glass manufacturing, container construction, fire fighting technology, forklift trucks, AGV systems, machine construction, post logistic systems, production and platform trolleys, and transport equipment. The wheel incorporates a steel and iron body with a precision ball bearing (RS/2RS) configuration, complemented by a 14 mm hub length and a 20 mm axle hole diameter for secure mounting. Load capacity specifications include a static rating of 280 kg, whilst dynamic load ratings reach 110 kg at 6 km/h or 140 kg at 4 km/h, ensuring reliable operation across varying speed and load conditions in demanding industrial environments.

80 mm

140 kg

80 mm

140 kg

Wheel 80 mm

Novatech

ETY080x25-Ø25 HL12

The Novatech wheel is a precision-engineered castor component featuring an 80 mm diameter with a 25 mm wide tread manufactured from PUR casted premium material, designed to deliver superior performance across diverse industrial applications including airport equipment, AMR systems, automated shuttle systems, automotive OEM, ceramic and glass manufacturers, container construction, fire fighting technology, forklift trucks, AGV systems, machine construction, post logistic systems, production and platform trolleys, and transport equipment. The wheel incorporates a steel and iron body with a precision ball bearing (RS/2RS) configuration, whilst the hub measures 12 mm in length and accommodates a 25 mm axle hole diameter. Load capacity specifications include a static rating of 320 kg, complemented by dynamic load ratings of 130 kg at 6 km/h and 160 kg at 4 km/h, ensuring reliable operation across demanding industrial environments and variable speed applications.

80 mm

160 kg

80 mm

160 kg

Wheel 200 mm

Novatech

FTP200x80-Ø25 HL92

The Novatech wheel is a precision-engineered castor component manufactured from cast iron with a PUR casted premium tread measuring 80 mm in width. The wheel features a diameter of 200 mm and incorporates a precision ball bearing for smooth operation, with a hub length of 92 mm and an axle hole diameter of 25 mm. This wheel delivers a static load capacity of 3360 kg, whilst the dynamic load capacity reaches 1400 kg at 6 km/h or 1680 kg at 4 km/h, making it suitable for demanding industrial applications including airport equipment, AMR systems, automated shuttle systems, automotive OEM, ceramic and glass manufacturers, container construction, fire fighting technology, forklift trucks, AGV systems, machine construction, post logistic systems, production and platform trolleys, and transport equipment.

200 mm

1680 kg

200 mm

1680 kg

Did you know...

Productivity matters: Considerable time savings

A cooperation that led to a highly efficient supply chain: Together with our customer CHEP, we at TENTE have developed an efficient mobility solution that reduces disposition costs as well as significantly increases security and turnover.

Wheel 160 mm

Ultratech

ICP160x50-Ø20

The Ultratech Wheel is a precision castor wheel engineered for demanding industrial applications including airport equipment, AMR systems, automated shuttle systems, automotive OEM, ceramic and glass manufacturers, forklift trucks, production and platform trolleys, and AGV systems. This wheel features a 160 mm diameter with a 50 mm wide tread manufactured from Ultratech Polyurethane, casted for superior durability and performance. The aluminium body is paired with a precision ball bearing and accommodates a 20 mm axle hole diameter, whilst the hub extends 60 mm in length. The wheel delivers exceptional load-carrying capability with a static load capacity of 1600 kg, and dynamic load capacities of 640 kg at 6 km/h or 800 kg at 4 km/h, making it suitable for both high-speed and heavy-duty operational requirements across diverse industrial environments.

160 mm

800 kg

160 mm

800 kg

Wheel 125 mm

Elastech

XLP125x40-Ø8,3 HL45 ESD

The Elastech wheel is a precision-engineered castor component featuring a 125 mm diameter with a 40 mm tread width, designed to deliver reliable performance across demanding industrial applications. The wheel is constructed with a polyamide body that is electrically conductive, ensuring safe operation in sensitive environments, whilst the tread comprises an elastic, non-marking, antistatic vulcanised tire that provides excellent grip and durability without leaving residue on floors. Equipped with a precision ball bearing for smooth rotation and minimal friction, this wheel demonstrates impressive load-carrying capabilities with a static load capacity of 320 kg and a dynamic load capacity of 160 kg at speeds up to 4 km/h. The Elastech wheel is ideally suited for use in AMR systems, automated shuttle systems, automotive OEM applications, catering carts, container construction, fire fighting technology, machine construction, post logistic systems, production trolleys, professional cleaning carts, roll cages, scaffolding, tool cabinets, transport equipment, and work benches, making it a versatile solution for diverse industrial and commercial environments.

125 mm

160 kg

125 mm

160 kg

Quantity

Frequently Asked Questions

Automated shuttle system castors are selected for shuttle vehicles and related intralogistics equipment that need controlled, repeatable movement in automated processes. The right configuration supports load carrying, smooth rolling and accurate positioning. Depending on the system design, solutions may include swivel or fixed housings, precision bearings and wheel materials chosen for the floor, speed and duty cycle.

Automated shuttle system castors influence stability through their load rating, mounting position, wheel diameter and swivel behaviour. A correctly specified set helps the shuttle remain steady while moving, stopping or carrying goods. For automated systems, consistent contact with the floor and low play in the bearings can support reliable travel paths and reduce unwanted movement during handling tasks.

Automated shuttle system castors support precise movement by combining suitable wheel geometry, bearing quality and housing design. Low rolling resistance and smooth swivel action help the shuttle follow planned routes with less deviation. In applications needing movement in very confined areas, specialised wheel concepts such as omnidirectional designs may also support accurate positioning and flexible travel directions.

Manoeuvrability is central to the performance of automated shuttle system castors because shuttle vehicles often need to move predictably in narrow aisles, transfer stations and storage zones. Swivel behaviour, wheel diameter and tread selection affect how easily the unit changes direction. Where maximum flexibility is required, omnidirectional wheel solutions can support precise lateral and diagonal movement.

When selecting , consider the total load, travel speed, operating cycle, floor quality and required movement accuracy. Wheel diameter, tread material, bearing type and mounting arrangement all affect rolling behaviour. It is also important to match the castor to the shuttle frame, available installation space and any requirements for low vibration, quiet running or floor protection.

Load capacity for automated shuttle system castors should be based on the combined weight of the shuttle, transported goods and any dynamic forces during acceleration, braking or cornering. A suitable safety margin is important because loads may not be evenly distributed across all castors. The exact capacity depends on the chosen housing, wheel, bearing and mounting configuration, as well as the number of castors fitted.

Our product range for automated shuttle system castors can include different mounting options, depending on the selected series and system design. Common choices include plate fittings for secure attachment and bolt hole or stem-style fittings where the construction allows. The best option depends on the shuttle frame, load requirements, available space and whether swivel or fixed movement is needed.

Automated shuttle system castors contribute to smooth transport by helping goods move with controlled rolling behaviour, stable tracking and reduced interruption. Suitable bearings and wheel materials support consistent movement during starts, stops and direction changes. When matched to the floor and load, they can help reduce noise, vibration and energy demand, supporting reliable material flow in automated logistics.

Automated shuttle system castors can help reduce vibration when the wheel material, diameter and bearing design are matched to the floor and load. More resilient treads may absorb minor irregularities better than very hard wheels, while precise bearings support smoother rotation. In automated transport, reducing vibration can help protect carried goods, improve running quality and support more stable sensor or guidance performance.

The performance of automated shuttle system castors depends strongly on the floor surface. On smooth, level industrial floors, the right wheel material can support low rolling resistance and accurate travel. On uneven, worn or jointed surfaces, larger diameters or more resilient tread materials may help maintain smoother movement. Sensitive floors may require treads selected to reduce marking and surface stress.

Rolling resistance in automated shuttle system castors is influenced by wheel diameter, tread hardness, bearing type, load, floor condition and alignment. Harder tread materials can roll efficiently on smooth floors, while more elastic materials may improve comfort on uneven surfaces. Correct installation and regular inspection also help prevent unnecessary drag, energy loss and increased wear in automated operation.

In high-throughput logistics operations, automated shuttle system castors should be chosen for continuous duty, predictable rolling behaviour and reliable load support. Consider cycle frequency, travel distance, acceleration, floor joints and maintenance access. Durable treads, suitable bearings and secure mounting help reduce unplanned downtime, while low rolling resistance can support efficient movement across repeated transport cycles.

Automated shuttle system castors are suitable for various industrial intralogistics environments, including automated warehouses, production supply areas and material-flow systems. The selected wheel and housing should match the floor condition, load, speed and duty cycle. For clean, hard and level floors, low rolling resistance solutions may be preferred, while tougher wheels may suit more demanding industrial surfaces.

Automated shuttle system castors can be suitable for automated warehouse systems where controlled movement, reliable load carrying and predictable rolling behaviour are required. The final specification should reflect the shuttle design, floor quality, travel speed and guidance concept. Options such as precision bearings, suitable tread materials and specialised wheel designs can support efficient automated warehouse transport.

Compared with standard industrial castors, automated shuttle system castors are usually specified with greater focus on repeatable movement, low rolling resistance, accurate positioning and continuous operation. Standard castors may suit general transport tasks, while automated shuttle applications often need tighter matching of wheel material, bearings, mounting height and dynamic load behaviour to the system design.

Under continuous operation, automated shuttle system castors need to provide reliable rolling, stable load support and controlled movement over repeated cycles. Performance depends on selecting a housing, wheel material and bearing system suited to the duty level. For demanding industrial use, robust construction, low rolling resistance and planned inspection can help maintain service life and reduce avoidable stoppages.

Maintenance for automated shuttle system castors usually includes checking wheel wear, bearing condition, mounting security and any build-up of dirt or debris. Swivel housings and bearings should move freely, and worn or damaged wheels should be replaced before they affect tracking or stability. The exact maintenance interval depends on operating hours, load, floor conditions and the selected castor configuration.

When replacing automated shuttle system castors, match the original load capacity, wheel diameter, fitting type, overall height and movement function as closely as possible. Also consider whether floor conditions, load patterns or operating speeds have changed since the original installation. Replacing worn castors with a correctly specified configuration helps maintain stability, tracking accuracy and system reliability.